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Reloading Safety: Powder Check Systems Overview

September 2nd, 2010

In my last post, I outlined some basic principles for reloading safety. One of the basic ways that you can ensure your safety while reloading is by using a quality powder check system- especially when loading with a progressive reloading press.

So next, I thought it would be a good idea to look at some of the popular powder check systems available today so that you can understand the features implemented by each “system”.

From left: Dillon XL-650/1050 Powder Check System, RCBS Powder Checker Die, RCBS Lock-Out Die, Hornady Powder Cop Die - Image Copyright 2010 Ultimate Reloader

From left: Dillon XL-650/1050 Powder Check System, RCBS Powder Checker Die, RCBS Lock-Out Die, Hornady Powder Cop Die - Image Copyright 2010 Ultimate Reloader

So let’s perform a quick overview of each of these systems. I’ll talk about these systems in more detail in subsequent posts.

Dillon XL-650 Powder Check System

This system is perhaps the most complicated system from a construction stand-point, and can only be used with the Dillon XL-650 and Super 1050 reloading presses. This powder system will sound an audible alarm if there is an undercharge or overcharge. The upper unit is “quick release” and utilizes the same lower die as the powder measure. You can setup the powder check on multiple toolheads.

RCBS Powder Checker Die

This die utilizes a center rod actuated by the powder in the case, and a separate rod off to the side which holds a white rubber O-Ring at a user adjustable height so that the level can be compared at the top of the ram stroke when reloading. This die is simple to setup and use, but requires the user to visually inspect the level for each round loaded.

RCBS Lock-Out Die

The Lock-Out die by RCBS is a unique contraption that intrigues the imagination. It is case activated, and will literally lock up the reloading press if there is an undercharge or overcharge. This means it’s perhaps the safest of any of the systems. On some presses, it does require the die to be removed if there is a variation in powder level in order to resume loading.

Hornady Powder Cop Die

The Hornady Powder cop die is very similar to the RCBS Powder Checker die system. The main difference is the fact that the RCBS system uses two rods, where the Hornady powder cop die uses only one, and the reference O-Ring is adjusted on the single rod. It essentially shares the same advantages and disadvantages as the RCBS Powder Checker die system.

All of these systems work, but some work better for certain applications than others. I’ll post some additional information about these systems so that you can better understand how they work and which system is better for you.

Did I miss anything here? Do you use a powder checking system I didn’t cover?

Thanks,
Gavin

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Reloading Safety – A basic primer

August 30th, 2010

If you are like me, the thought of playing with gunpowder and bullets is inherently interesting. It goes without saying that it is also very dangerous. I personally feel lucky to have all of my fingers, toes, and other appendages intact (thinking back to 4th of July as a kid). I’d be happy to keep the use of my eyes, ears, and hands for the rest of my life!

While reloading can be dangerous, it doesn’t have to be. If you observe some basic rules of safety the chances of a reloading room or shooting range mishap are greatly diminished. So let’s take a look at some basic methods for avoiding safety issues.

Image Copyright 2010 Ultimate Reloader

The RCBS Lock-Out Die - cheap insurance! - Image Copyright 2010 Ultimate Reloader

Rule #1: Be sure of your reloading data, work up loads

It is very important to be absolutely sure of the load data you are using. If the wrong components or measures/quantities are used, the results can be catastrophic! If for instance you used load data for one powder (say, H-110 for pistol) with the wrong powder (say W-231) you could blow up your gun, and your face. With careful load selection based on the capabilities of your gun and cross-referencing, you can avoid these dangers. If you are loading for a Smith and Wesson 38 special revolver from the early 1900’s, you may want to stick with lighter bullets and softer loads. If you have a Ruger Super Redhawk .44 magnum, you don’t have to worry about any “factory listed” loads since this gun is “overbuilt”.

Here’s what I do:

  1. Select the components you want to use and the intended use for the load
  2. Start with online load data from the manufacturer or load data from a reloading manual
  3. Check online data submitted by users (as a cross-reference) – sometimes you can get some great accuracy tips this way
  4. Double check your loading manual or online manufacturer’s data (feel free to triple or quadruple check, you can’t be too careful!)
  5. Keep careful and detailed records of load data

Rule #2: Wear eye protection while loading

A simple rule to follow is to always use eye protection while loading in case you have a primer explosion. I personally use prescription wrap-around safety glasses as they are not much different than wearing my “normal” glasses.

Rule #3: Keep a clean bench

When I load, I typically clean the bench before-hand. I also am sure to keep only one canister of powder on the bench, and type of primers on the bench as well. I also have labeled “remnant” containers for extra primers (old plastic bullet boxes work well). This precaution will ensure that you don’t mix components accidentally.

Rule #4: Don’t be in a hurry

Just like when you’re backing a trailer, if you are patient and take your time, you can help to avoid disaster. Taking your time applies to planning, setup, each stroke of the press, labeling your ammo, and cleanup. It’s not worth it to be in a hurry! I also find that I enjoy myself much more in the reloading room when I’m not in a hurry.

Rule #5: Use a powder check system

There are really two types of powder check systems- mechanical, and visual. Mechanical powder check systems come in the various forms of powder check die systems (I’ll cover each in detail in subsequent blog posts). The visual powder check system is only reliable if you use a powder that fills the case more than half way, which will result in an overflow if there is a double charge. Note that the visual system will not prevent squib loads (no powder) if you happen to forget to look in a case when the powder system is not working or empty. Personally, I advocate powder check systems for all reloading when practical, especially on progressive reloading presses. It’s the best money you’ll spend on your reloading gear! In addition to using a powder check system, read the instructions for your reloading gear and be careful to observe the proper operating procedures.

There we go- five rules to keep your guns, body, and house safe. These rules are really just a starting point to ensure safe reloading. Do you have other important safety tips? Please share.

Thanks!
Gavin

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Kel-Tec PF-9: Custom holster long-term report

August 21st, 2010

One of my interests is the design and fabrication of custom leather holsters. There’s something about custom-tailoring a carry configuration for your weapon and carry style (and specific weapon) that’s inherently interesting… I’ve been a big fan of the later generation Kel-Tec PF-9 compact pistol. It’s affordable, light-weight, very small, and has functioned very well for me personally.

A couple of years ago, I designed and fabricated an IWB (Inside the Waist Band) holster for this weapon, and I wanted to share my impressions of this holster, and experiences with carrying this pistol.

First, some pictures!

Image Copyright 2010 Ultimate Reloader

Image Copyright 2010 Ultimate Reloader

Image Copyright 2010 Ultimate Reloader

Image Copyright 2010 Ultimate Reloader

This is my primary carry weapon. I figure that 9mm is a good happy balance between stopping power, weapon size, and recoil. Shown are some 9mm reloads with 124 grain Hornady XTP bullets that shoot quite well out of this pistol.

To start, I carried this pistol with the optional belt clip. That made for some real compact carry, but over time I decided that I wanted a more secure and safe carry configuration, so that lead to the design and fabrication of this holster. Leather is great because it is hard-wearing, comfortable, and it breathes! It also protects the weapon.

So far I wouldn’t change much regarding the design. The ergonomics are good, and there’s even a flap that covers the back corner of the slide (no poking you in the side!). This pistol is a pleasure to carry, and I don’t have many complaints.

Over time, I’m sure we’ll discuss loading for concealed carry and personal defense/practice/training. Lots to talk about here! Stay tuned.

Thanks,
Gavin

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Loadmaster Loading .223 – 5.56 NATO

August 17th, 2010

In this video, you’ll see how to load .223 / 5.56 NATO ammunition for your AR-15 or other rifle with the Lee Loadmaster progressive reloading press. You’ll see die placement, press setup overview, and progressive reloading operation.

Stay tuned! We’re going to be covering more Lee Loadmaster reloading here on Ultimate Reloader!

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Print your own ammo box labels (PDFs included!)

August 12th, 2010

If you have a touch of O.C.D. like I do, you like to keep a clean shop, but your notes in well-organized binders, and you also feel compelled to have neat-and-tidy ammo box labels for your hand-loaded ammo.

The tiny labels that come with jacketed bullets (in the box of bullets) are OK if you can write in 4 point sized letters, but for the rest of us, more space is needed. I decided to create labels on my PC using Avery 2″ x 4″ sticky back labels (I have some Avery 8163 labels, many more options in this size are available).

After a few variants, I have settled on the following format:

Image Copyright 2010 Ultimate Reloader

Image Copyright 2010 Ultimate Reloader

So far, these are working well for me. If you want to print your own, I’ve included a ZIP file attachment with PDF files for the following:

  1. Generic (caliber not on label)
  2. 38 Special
  3. 357 Magnum
  4. 44 Magnum
  5. 9mm Luger
  6. 45 ACP
  7. 40 S&W
  8. .226 / 5.56
  9. 308 Winchester
  10. 30-06
  11. 22-250

Have fun! Have suggestions for changes? Please comment on this post!

Here’s the updated download with .223/5.56 and 38 Super:

Ammo_Box_Labels_2

Reloading primers: Fiocchi Small Pistol

August 10th, 2010

The recent reloading primer shortage has left many reloaders with few options for primers (if they are available at all). The good news is that some less common primers have surfaced or at least become more popular. I for instance have started using Wolf primers, and so far they have performed well for me both in the reloading press (feeding) and at the range.

For a while, I’ve been wondering about Fiocchi primers, so I thought I would give them a try, starting with small pistol (those have been hard for me to find in particular). I just got a shipment  of 1500 of these primers (10 packs of 150) from Lucky Gunner (click here for product link) so that I could try these out.

fiocchi_primers_sized

Image Copyright 2010 Ultimate Reloader

The first test was to load up some 9mm ammo on the Hornady Lock-N-Load AP. The primers loaded without issue- and I was using mixed headstamp brass (sometimes a grab bag for primer seating consistency).

Next, I measured these primers in comparison with Winchester Small Pistol (WSP), and here’s what I found:

Diameter: 0.175″ (Winchester), 0.175″ (Fiocchi)

Height: 0.119″ (Winchester), 0.120″ (Fiocchi)

So dimensionally, they seem pretty equivalent. Next, I’ll take these to the range and shoot a bunch of 9mm reloads with my Glock 17 to test out ignition performance. Following that, I think I’ll try some Fiocchi Large Pistol Primers!

I’ll let you all know how it goes. Anyone want to share their experiences with these primers?

Thanks,
Gavin

Individual RCBS Bullet Feed Dies?

August 2nd, 2010

Many of you have purchased the RCBS Pistol Bullet Feed kit- and have enjoyed a more streamlined and efficient pistol reloading experience as a result. But until now, additional bullet feed dies have not been available. This means that if you have to setup the bullet feed die for each caliber that you reload (including swapping out the nylon collet).

Well now you can order additional bullet feed dies from RCBS. They do not yet show up on retailer’s sites yet, but if you call up RCBS and ask for part # 82351, you can order this die for a suggested retail of $31.00, and eventually a street price of about $25.00.

What exactly do you get with this kit?

Included:

  1. Bullet feed die body with lockring
  2. 4 nylon collets (one for each supported caliber, 9mm, 38/357, .40 S&W, 45ACP)

Here’s a picture of what’s included:

Image Copyright 2010 Ultimate Reloader

Image Copyright 2010 Ultimate Reloader

Wondering why your favorite retailer doesn’t have these available yet? Ask them- if you express interest, they’ll likely start to stock these dies.

Thanks,
Gavin

Redding Competition Bullet Seating Dies – Initial Impressions

August 1st, 2010

If you’re like me, you really appreciate quality tools and equipment. Furthermore, a good value for your hard-earned dollar is always a good thing!

For a long time, I’ve had my eye on the Redding Competition series bullet seating dies. Perhaps like me, you’ve spent a while dialing in your COL when loading rifle, and you’ve thought to yourself “wouldn’t it be nice if I could just dial the die up/down by .005 and not have to try a few times to hit my length”. Well, with micrometer type bullet seating dies you can do just that.

I’m looking forward to using these dies to evaluate press performance. I have one for 30-06, and one for 22-250- so these dies should come in real handy when working up loads and loading benchrest ammo.

IMG_6299_from_raw_crop_sized

Image Copyright 2010 Ultimate Reloader

From all of the great feedback I’ve read I’m expecting to be pleased with the performance of these dies. I’ll let you all know how it goes. Expect to see these dies show up in tests, blog posts, and videos here shortly!

Till next time,
Gavin

Grant Cunningham’s Blog – Great Reading

July 13th, 2010

Do you like to learn when you read blogs? Do you like to read about guns, gunsmithing, gun care, and reloading? If you do, you may want to check out Grant Cunningham’s blog:

http://grantcunningham.com/blog.html

I’ve been reading his blog for years, and have also consulted him on revolver purchases (he’s a big revolver advocate) as well as gunsmithing options and procedures. Grant is a great guy, and runs a great gunsmithing business as well.

GrantCunningham.comHere are some of his blog entries by category:

Reloading

Gunsmithing

Self Defense

Check it out!

Reloading Primers – Widener’s Has Them!

July 1st, 2010

Looking for reloading primers? A quick survey of Widener’s online shows that they have a good selection of Wolf and Winchester primers!

Not all types are in stock for each brand, but they have all types in stock if you don’t have to have a particular.

Specifically, they have the following in stock:

  1. Wolf Small Pistol Primers
  2. Wolf Large Pistol Primers
  3. Wolf Large Pistol Magnum Primers
  4. Wolf Large Rifle Primers
  5. Wolf Large Pistol Magnum Primers
  6. Wolf Small Rifle Pistol Primers
  7. Wolf Small Rifle Magnum Primers
  8. Winchester Large Pistol Primers
  9. Winchester Large Pistol Magnum Primers
  10. Winchester Large Rifle Primers
  11. Winchester Large Pistol Magnum Primers
  12. Winchester Small Rifle Pistol Primers
  13. Winchester Small Rifle Magnum Primers

They also sell CCI, PMC and Remington primers! My last order from them shipped quickly, and arrived as expected.

Thinks are looking better!

Happy loading,
Gavin